01
Raw Material Receiving and Storage
Check the ingredients, lot number, and condition, then store it.
FACTORY
Quality, Created through the process.
At our own factory in Muroran, Hokkaido, we handle everything from receiving raw materials to manufacturing, filling, packaging, and inspection. We proceed step by step, checking each one carefully.
IN-HOUSE FACTORY
In-house factories that bring development and manufacturing closer together.
At our own factory in Muroran, we handle everything from receiving raw materials and supplies to manufacturing, filling, packaging, inspection, and preparing for shipment. The user experience and manufacturing conditions from the prototyping stage are shared by the development team with the manufacturing team to transition into mass production.
MANUFACTURING PROCESS
How the product is made.
We perform multiple checks at each step, from receiving raw materials to shipping.
02
Portioning and Production Preparation
Measure according to the instructions and prepare the equipment.
03
Blending and Manufacturing
We will manufacture it after confirming the order of addition, temperature, and time.
04
Interim Check
We will check the appearance, condition, and work records.
05
Filling and Packaging
Fill according to specifications and complete the packaging.
06
Inspection & Shipping
We will check the labeling, quantity, and packaging before shipping.
QUALITY CONTROL
Value checking your progress along the way, not just the finished product.
Quality is supported by inspections at each step, from the receipt of raw materials through manufacturing, filling, packaging, and shipping.
Check at each step.
- Ingredient Name, Lot Number, Quantity
- Filling Specifications and Manufacturing Conditions
- Appearance and condition during manufacturing
- Fill volume / Container condition
- Labeling and Packaging Specifications
- Pre-shipment Quantity and Appearance
RECORDS & TRACEABILITY
Keep records so you can review the manufacturing process later.
Lot management
Link the manufacturing unit to its records.
Process Record
We retain records of the raw materials, measurements, and manufacturing conditions.
Display/Specification Verification
We will check the container, label, and packaging against each other.
Retained sample
Manage samples according to the conditions.
MANUFACTURING AREAS
Prepare the work area to suit the process.
Work areas are separated according to the process, including the storage of raw materials and supplies, product manufacturing, and filling and packaging. Cleaning and preparation are carried out to suit the product characteristics, preventing processes from becoming mixed.
Continuing to make things with integrity in Hokkaido.
At our own factory in Muroran, we support consistent quality through daily cleaning, process checks, and production records.
NEXT STEP
We will consider the manufacturing process best suited to the product.
Based on the product category, volume, quantity, and container specifications, we consider suitable manufacturing, filling, and packaging processes.
Information required to confirm the manufacturing conditions
- Product Categories
- Net contents / planned quantity
- Image of containers and packaging
- Preferred timing
- Specifications determined so far